Commonly used types of air tightness detectors on the market
2022.08.17
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What are the popular types of air tightness detectors currently on the market??Based on this question today, Hirays Technology collected the purchase status of air tightness testers from manufacturers in various industries.at the same timeQuery informationPlaceBased on the collected demand for air tightness detectors on the market, Hirays Technology will popularize the most commonly used brands of air tightness detectors on the market.as well asAir tightness detector model types.

Hiraysi Technology is engaged in the air tightness testing industryIn 2011, more than 800 old customers in the Hirays Technology market have a very good understanding of the HC classic series air tightness testers of Hirays Technology, both in terms of the working principle of the air tightness tester and the stability of the tester.For new customers who have not come into contact with the air tightness tester of Hirays Technology, how to choose an air tightness tester? Which brand of air tightness tester should be chosen? Which model of air tightness tester is the best? These questions still make manufacturers do not know how to make decisions.Hirays Technology will introduce the types and models of air tightness testers to people in the industry.

1. According to the classification of test methods, the types of air tightness testers commonly used on the market are as follows:

Type 1: Positive pressure air tightness detector

Through our precision pressure regulating valve, a certain pressure of compressed air is charged into the inside of the test product, and at the same time, real-time attention is paid to the gas changes in the product on the Heris precision detector. By paying attention to the gas changes, the product leakage can be judged.leakor not.Our positive pressure air tightness tester has three different pressure testers: low pressure, standard and high pressure.

The second type: negative pressure air tightness detector

Negative pressure air tightness detector is also called vacuum air tightness detector.It means to extract the air from the product, and the inside of the product will be in a vacuum state. At the same time, the Haris precision detector will pay attention in real time to whether the external gas will leak into the product to determine whether the product is leaking.leakor not.

The third type: flow tester

Use the method of instantaneous flow loss to conduct a sealing test on the product being tested.It is divided into mass flow detection and volume flow detection.(Generally used in pipeline obstruction testing.)

The main principle is that the sensor directly detects the leakage of the product.leakrate and display it in real time, which can basically eliminate the need for the original pressure drop method to leakleakThe time in the test is accumulated, the test speed is fast, and the leakage unit can be directly displayed. It is suitable for products that require test efficiency.

The fourth type: multi-channel air tightness tester

along withMany manufacturers and customersof production efficiencyimprove, one tester corresponding to one product can no longer meet the needs of customers. Multi-channel air tightness testers have been popularized in the market, and can test multiple products at the same time. This is the mainstream air tightness tester testing method on the market.

Multi-channel air tightness tester instrument display


Multi-channel air tightness tester interface display:

 

2. Classify according to the model name of the air tightness tester purchased on the market:

1. HC Classic Series Air Tightness Tester

Classic series is Hai Ruisiscience and technologyA very mature and stable instrument.With its high precision and stability, it has exceededMore than 2,000 sets of equipment are deployed in more than 800 customer factories.The functions and performance parameters of the instrument can meet the needs of most customers while also taking into account the cost performance.

◆ High-sensitivity pressure sensing and adjustment unit, combined with advanced differential pressure software algorithm, the minimum resolution can reach 1Pa. This algorithm has obtained national certification

Home patents.

◆ The patented technology independently developed by Hirays,“IVT pneumatic sealing valve island”, greatly improve the test accuracy, ensure the stability of the instrument, and the inflation speed

The speed has also been greatly improved.

◆ Multiple test functions: The instrument integrates two pressure forms, positive and negative, and 8 test methods: two pressure forms and five test methods can be combined

written as20+ testing functions.

◆ It has 100 groups of subroutines, each group of subroutines can be programmed independently, single selected and combined to meet various complex testing requirements.

◆ Full-touch large-screen intelligent operating system, graphical UI design based on the detection process, the operation interface is simple and clear, easy to teach and learn.

◆ A variety of pressure adjustment components and ranges are available, and a wide air pressure range (-100kpa-1MPa) is available.The optional electronic pressure regulating valve can realize multiple sets of pressure smoothing.

sequence test.

◆ Multiple communication interfaces: built-in RS232 serial port, RJ45 network port, USB communication interface, LTP external I/O control port, supporting multiple communication protocols.

◆ Optional barcode scanning function and printer facilitate product data management and quality traceability. The instrument history record can reach up to 200,000 items and can be imported in batches.

Exit to computer.

◆ The standard volume identification function can automatically identify the volume of the sample to be tested, and measure and judge the leakage rate in a volumetric manner.

◆ Ultra-high stability and ease of use, which have passed the rigorous test of the market.

◆ A variety of accessories are available, including inflatable bypass, quick connector, and standard leak hole. At the same time, the instrument supports third-party calibration and can issue a calibration report.

2. HL Leader Series Air Tightness Tester

Leader series is Hai Ruisiscience and technologyThe latest launch brings together Hai Ruisiscience and technologyA product that has been accumulated over many years of experience and technology incorporates the genes of future intelligence.A high-end instrument developed mainly for high-precision multiple pressure requirements and complex testing processes.It can easily cope with various complex working conditions and brings together the Internet of Things andAI technology supports multiple communication protocols to facilitate docking with MES systems; it is very suitable for use in modern smart factories.

◆ The entire series is equipped with an automatic pressure regulating module as standard, which can realize a variety of pressure sequence tests and has two inflation modes: rapid inflation and constant speed inflation.

◆ Adopting the latest Hi-OS 2.0 system, the interface is more friendly, the operation is simple, and there are many user-friendly improvements.Cooperate“IVT”Pneumatic sealing valve island can be

give birth toMore than 20 test methods.

◆ Learning function based on AI technology; parameters such as pressure, time and judgment standards can automatically find the optimal value through multiple learning during the test process

As a result, the optimal test time is selected, the difficulty of setting is greatly reduced, and it is easier to get started.

◆ It has 100 groups of subroutines, each group of subroutines can be programmed independently, single selected and combined to meet various complex testing requirements.

◆ Brand new pressure sensing chip, automatic environmental drift correction, automatic sensor zero calibration; with patented“Intelligent pressure difference”Algorithm, minimum

resolution better than1Pa, this algorithm has obtained a national patent.

◆ Multiple communication protocols and interfaces: built-in RS232, RS485 serial port, RJ45 network port, USB communication interface, LTP external I/O control port, support

holdTCP/IP Modbus CAN bus protocol.

◆ Powerful Internet of Things function, optional host computer monitoring software to achieve remote management, monitoring and quality traceability.And can communicate with MES system

Connect to the network.

◆ Optional barcode scanning function and printer are available to facilitate product data management and quality traceability. The instrument history record can reach up to 500,000 items and can be imported in batches.

Exit to computer.

◆ A variety of pressure adjustment components and ranges are available, and a wide air pressure range (-100KPA-2MPa) is available.

◆ With comprehensive technical research and development support, we can develop targeted instruments according to your requirements.Such as pressure flow hybrid instruments, etc., the test function can also be

Customization, such as mature ones: micro product detection function, battery pack detection function, etc.

◆ A variety of accessories are available, including inflatable bypass, quick connector, and standard leak hole. At the same time, the instrument supports third-party calibration and can issue a calibration report.

3. HN Pilot Series Air Tightness Tester

Navigate pilot series is Hai Ruisiscience and technologyAn instrument specially designed for the automation field.It has very high flexibility and scalability.With modular design, the control system and execution part are independent.It can realize a system to control multiple execution modules to form a multi-channel test.At the same time, it also takes into account the cost-effectiveness!

◆ High flexibility, functions can be added or deleted according to needs.

◆ Strong scalability, multiple sets of sensors.

◆ Multi-channel tests can be quickly formed, greatly shortening the automated development cycle.

◆ The analysis control system can adopt various methods such as industrial computer plus control card or embedded system to facilitate the docking and implementation of the MES system.

◆ The screen size supports customization, and the embedded system comes standard with 7”Customizable 10.4”12”15”;The screen size of the industrial control computer is not limited.

The standard configuration adopts Hai Ruisi full-function valve island with two pressure modes: positive and negative.8 test methods; two pressure forms and five tests can be

The method is written as20+ testing functions.

◆ Multiple communication protocols and interfaces: built-in RS232 and RS485 serial ports, USB2.0 interface, external I/O control port.

◆ Optional barcode scanning function and host computer software facilitate product data management and quality traceability, and the instrument history record can reach up to 500,000 pieces.

The air tightness tester is also called a tightness tester or a waterproof tester.Although they have different names, they are all used to test the tightness of products.The principle of the instrument is to use pressure attenuation to detect the tightness of a product.The so-called pressure decay method means to pressurize a product and observe the pressure change of the gas.There are two situations here. One is that the product itself has an inflation hole. We will directly inflate and pressurize the product, then cut off the air source and observe the changes in gas pressure. If the pressure drops, it means that the product is leaking. If it does not drop, it is good.The second type is that the product does not have an inflatable hole. We need to make a sealed cavity that is the same size as the product shape and specifications, that is, an abrasive mold, and try to fit the product as much as possible, because the detection results will be more accurate. Then pressurize the gas, and the gas will fill the space between the product and the abrasive mold. Then we also cut off the air source and detect whether the gas pressure has dropped. If there is a leak, the gas has leaked into the product. If there is no drop, it is good.Compressed gas is mainly used to detect whether a product is leaking.leak.Because this air tightness testing method is simple to operate, non-destructive testing of the tested products, and is currently the most advanced testing method, it has quickly been welcomed by customers.

Before there was air tightness testing, many manufacturers used the method of soaking in water to test whether a product is waterproof.The product needs to be placed in water and needs to wait for the product to dry before its air tightness can be tested again, which is a cumbersome procedure.;At the same time, if many electronic products leakleak&l

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