Automotive

Wiring Harness Industry Solutions
Project Overview

Today, with the rapid development of automobile electrification and intelligence, wiring harness is the main component of the vehicle."neural network&", the sealing performance of its connector directly affects the stability and safety of the vehicle's electrical system.Especially in new energy vehicles, sealing failure of high-voltage wiring harness connectors may lead to serious problems such as short circuits and insulation failures.Hairis provides professional testing solutions for the sealing requirements of various types of wiring harness connectors to ensure that each connector can maintain perfect sealing performance in harsh environments such as moisture and dust, providing reliable protection for vehicle electrical systems.

Implementation of the plan


Hairis provides a set of mature air tightness testing industry solutions for new energy wire harnesses and other types of wires, aiming to fully meet their waterproof and sealing testing needs.


Solution core


This solution uses a high-precision air tightness tester to accurately determine the tiny leakage of the wire harness through multiple test modes such as direct pressure and differential pressure to ensure that it meets waterproofing requirements such as IP67 and IP69.



Flexible adaptation to various wiring harnesses


For different wire harness structures, the solution provides customized jigs and test platforms to achieve non-destructive and rapid testing. It can test wire harnesses with connectors on both ends, or wire harnesses with connectors on one end and wires on the other.



Efficient production capacity and intelligent expansion


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Multi-station/multi-channel design: With HC, HP, HD and other series of instruments as the core, it supports single-machine multi-channel parallel testing, greatly increasing the test cycle time and meeting high productivity needs.


Intelligent integration: The equipment is highly scalable and equipped with various communication interfaces such as RS485, Ethernet, and USB. It can seamlessly connect the code scanner and the MES system to realize automatic uploading, storage and quality traceability of test data, and build a complete digital detection system.





Customer value

Efficiency doubled

The detection speed is increased by 6 times, and the single-piece detection time is shortened to 5 seconds.

Support data traceability and shorten the process improvement cycle by 75%


data driven

Real-time monitoring of production line quality status and early warning of process abnormalities

Provide quantitative basis for supplier quality certification and management


Production line expansion

Seamless connection between code scanner and MES system to support future production line expansion

Help customers build efficient and intelligent digital detection systems to save operating costs

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