Air tightness testing makes waterproof testing of automotive castings easier
2022.08.17
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Automobile castings

As the main means of transportation for our daily travels, the safety of automobiles has always been valued by consumers and manufacturers, and castings are one of the important components of automobile product parts.

thereforeWaterproofness and airtightness of automotive castingsIt is closely related to the safe driving of cars.

汽车铸造件

picture1-1 Automobile castings

If the waterproof performance of the casting does not meet the requirements, it may cause huge safety risks.

For castingsAir tightness testing(Waterproof testing) is an important process before castings leave the factory.

Air tightness testing

When using the traditional water immersion test to test castings, contacting the product with water and subsequent drying is time-consuming, inefficient, and the production cost is too high. Therefore, many automobile manufacturers have given up testing the waterproofness of automobile castings with water.

With the development of waterproof detection technology, there has beenMore accuratemore effectiveofAir tightness testing, it is more effective and scientific than traditional water testing and will not cause secondary damage to the product.

Air tightness testing solution for automotive castings

According to customer requirements, this automotive casting needs to meetIP68waterproof level,

Hirays Technology uses the following equipment and solutions

Equipment used:Hai RuisiHC Classic Series Pressure Type Air Tightness Detector

Solution: Adoptdirect testmethod, test pressure30Kpa, inflation time 10S, stabilization time 15S, test time 10S, leakage upper limit30pa。

铸造件检测参数

picture2-1 Casting inspection parameters

Design the mold according to the shape and structure of the casting, and use the mold to seal the holes and upper and lower bottoms of the casting to form an internalsealcavity.

铸造件测试图

picture2-2 Casting test chart

The instrument inflates, stabilizes and tests the castings. The system detects product leakage by monitoring pressure changes and automatically determines the test results based on the set parameters.OK or NG.

Hai RuisiHC Classic Series Air Tightness Detector 

In the above case, Hirays was usedHC classic series air tightness detector.

海瑞思HC经典系列气密性检测仪

picture3-1 Hirays HC classic series air tightness detector

1. Advanced differential pressure software algorithm, the minimum resolution can reach0.1Pa

2. have100 groups of subroutines, each group of subroutines can be programmed independently.

3. Full-touch large-screen intelligent operating system with simple and clear operation interface.

4. The standard volume recognition function can automatically identify the volume of the sample to be tested.

5. Slow step inflation function can be optionally installed.

The Classic series is very popular with Hai RuisiMature and stablean instrument.

With its high precision and stability, it has exceededMore than 20,000 sets of equipment are deployed in more than 5,000 customer factories.

The functions and performance parameters of the instrument can meet the needs of most customers while also taking into accountCost-effectiveness

Compared with traditional water testing, the use of air tightness detectors is easier to implement batch testing, and more accurate data can be obtained, which can be achieved after modificationAutomated detection, greatly saving factory costs and improving production efficiency.

Choose the right instrument and the test will not be tiring!More than 2,000 customers have witnessed the development of Hirays,FiftyMultiple projectsdivisionAlways available.7 days fast delivery, is a commitment to you and a requirement to ourselves.Choosing Haris is a choiceStablizeandhigh quality

 


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