Consumer Electronics
Mobile phone industry solutionsNowadays, IP67/68 waterproof and dustproof has almost become the standard for mid-to-high-end mobile phones. Behind this trend are consumers’ demands for safety in daily use, fierce market competition from brand manufacturers, and clear regulatory requirements in markets such as the European Union.However, with the diversification of mobile phone shapes and the increasingly sophisticated structural design, achieving efficient and reliable sealing testing faces huge challenges. Hairis provides professional sealing testing solutions for the special structures and usage scenarios of smartphones, ensuring that each mobile phone can maintain excellent sealing performance in various usage environments.
With the diversification of mobile phone shapes and the increasingly sophisticated structural design, achieving efficient and reliable sealing testing is facing huge challenges.Hai RuisiProvide reliable solutions to the difficulties in detecting candy bar mobile phones.
Difficulty one The "small A side" is getting smaller and smaller. How to seal the mobile phone?
Traditional inspection relies on the "small A-side" of the mobile phone frame for sealing.However, at present, the small A-side of straight-screen mobile phones is getting smaller and smaller, especially the curved-screen mobile phones do not even have a "small A-side", resulting in the inability to effectively seal.
solution
Hairis has exclusively pioneered negative pressure testing technology. During the testing process, the mobile phone screen is pressed lightly first, and then through precise control of the vacuum suction force, the mobile phone screen is actively adsorbed to the tooling to form a perfect seal. When the upper mold is removed during the test, the screen will not be compressed.This innovation cleverly solves the industry pain points of no small A-side seal and inability to press the screen for inspection.
Difficulty 2 Due to the special structure, it is difficult to seal the back cover of the AB case mobile phone?
For some mobile phones with AB shell and no middle frame structure, the battery cover of the back cover is the main sealing difficulty.
solution
For this purpose, Hairis has created an original four-sided sealing structure (long and short side sealing structure). Through targeted tooling design, it can effectively wrap and seal complex special-shaped surfaces to ensure the accuracy and reliability of detection.
Difficulty three Manpower bottleneck, how to improve production capacity and consistency?
Manual inspection is inefficient and easily affected by human operations, resulting in high misjudgment rates and huge management costs.
solution
Haris has vigorously promoted automation upgrades and has achieved a leap from "1 to 3" to "1 to 4" and then to "1 to 6".One system can detect multiple mobile phones at the same time, increasing UPH from 350 to 620, significantly increasing production capacity, reducing human intervention, ensuring a high degree of consistency in test results, and significantly reducing overall costs for customers.
Overcome the problem of "no A-side" inspection without damaging the appearance of the product and ensuring product yield.
Adapted to a special structure to ensure the accuracy and reliability of detection and avoid missed detections and misjudgments.
The high degree of automation reduces human interference, reduces overall costs, and improves management efficiency.
UPH (output per hour) increased from 350 to 620, significantly breaking through the manpower bottleneck.
Ensure that mobile phones meet IP67, IP68 and other waterproof grade requirements to protect brand reputation.
