Switch-Application Case
2025.11.06
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When a well-known automobile switch manufacturer supplied control panel switches for new energy vehicles, it faced the problem of micro-leakage causing oxidation of the internal circuit.Traditional detection methods are inefficient and cannot accurately identify micron-scale leaks.


By introducing the Hirays sealing testing system, the company has achieved 100% online testing of switch products.The system is equipped with a multi-station automatic detection device to automatically complete product identification, positioning and detection to ensure that the detection process is stable and reliable.


After implementation, the detection accuracy rate increased to 99.95%, and the false positive rate dropped to less than 0.05%. The inspection time of a single piece is shortened from the original 25 seconds to 6 seconds, and the production efficiency is significantly improved. The defective rate of the product on the client side dropped from the original 2% to less than 0.02%, and the annual quality cost was reduced by approximately 2.8 million yuan. At the same time, it obtained multiple key new energy project orders.

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