The accuracy and safety of a blood glucose meter depend on its "lifeline" of sealing.Facing the stringent requirements of the market, how to improve production efficiency while ensuring high yields is a realistic issue facing every manufacturing company. Recently, a blood glucose meter manufacturer successfully achieved a 50% improvement in testing efficiency by deploying Hairis high-precision automated sealing testing equipment. While ensuring zero misjudgment of leakage, it also installed an efficient "testing accelerator" on the production line.
Customer pain points——"Efficiency" bottleneck under high quality requirements
01 Large leaks are difficult to detect
The internal space of the blood glucose meter is small, making it difficult to detect large leaks.This residual risk can easily lead to internal moisture and inaccurate measurement results.
02 Detection speed is slow
The single-station inspection equipment is inefficient and does not match the high-speed production line, which has become a "stuck" link that restricts the improvement of overall production capacity.
03 High labor cost
Loading and unloading, scanning codes, and starting inspection all rely on manual operations. Not only are the labor costs high, but they are also prone to misoperation due to fatigue.
04 Difficulty in data tracing
Test results rely on paper records or local storage, making it difficult to achieve comprehensive and real-time data traceability and analysis, and there are blind spots in quality control.
Hairis solution——Multi-station high-precision sealing detection system
▲Item to be tested
▲Instruments and automated test platforms In response to the customer's pain points, Hairis has customized an intelligent testing solution with the HD-28 air tightness detector as the core.The power of this solution lies in its highly integrated and automated design:
1 Reliable results: accurate detection of large internal leaks
For seal detection of products with small internal volumes such as blood glucose meters, advanced differential pressure detection methods are used to achieve accurate detection of large internal leaks.Its detection accuracy is as high as 0.01ml, far exceeding the 0.5ml of traditional air-tight manufacturers, and the detection results are stable and reliable.
2 Efficiency doubled: UPH value can reach 600pcs
It can detect 580-600 products in one hour, increasing the detection efficiency several times and significantly saving manpower.
3 Fully automatic operation: seamless connection to smart production lines
Integrate automatic loading and unloading and code scanning functions to realize full process automation from grabbing, identification, detection to sorting.
4. Data traceability: test results are managed in the cloud throughout the process
All detection data are automatically recorded and uploaded to the Mes system in real time, supporting cloud query, analysis and quality traceability.
Application results
After the introduction of Hairisi's high-precision sealing testing equipment, the customer's production line saw immediate improvements:
01 Efficiency is significantly improved
The efficiency of the inspection process has increased by up to 50% year-on-year, successfully breaking through the production bottleneck and meeting market demand.
02 Labor cost savings
Realizing "unmanned" operation of the inspection station directly saves corresponding labor costs and avoids human errors.
03 Quality control upgrade
Based on the full data traceability of the Mes system, a complete quality file has been established. Once a problem occurs, the batch and the cause can be quickly located. Quality management has entered a new stage of digitalization.
Intelligent detection empowers intelligent medical manufacturing
Facing the future, Hairisi's efficient, intelligent and reliable sealing detection technology will effectively help companies achieve leaps in production efficiency on the basis of ensuring product quality, and build core competitiveness to win the market.
