Hirays Air Tightness and Waterproof Testing New Energy Battery Cooling Mechanism Test Example
2026.01.15
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New energy vehicle power battery as the power source of the vehicleThe heat generated during charging and discharging will always exist.The performance of power batteries is closely related to battery temperatureIn order to extend the service life of the power battery as much as possible and obtain maximum powerBatteries need to be used within the specified temperature rangeIn principle-40°Cto+55°Cwithin rangeactual battery temperatureThe power battery unit is in an operational stateTherefore, current new energy power battery units are equipped with cooling devices.

Hairis air tightness and waterproof testing

New energy vehicle battery cooling mechanismWaterproof testing fixture

 

The popularity of new energy vehicles has madeElectric vehicle wadingSecurity has also become the focus of everyone's attention.Since electric vehicles rely on high-voltage output to drive the vehicle forward, water is conductive, especially rainwater, which contains more impurities and other components, which means stronger conductivity. Once the electric vehicle leaks electricity, the consequences will be disastrous.The waterproof performance requirements for new energy battery cooling mechanisms are also higher. Currently, new energy battery cooling mechanisms are required to meetIP68Waterproof rating.

Hairis air tightness and waterproof testing

Product to be tested: New energy vehicle battery cooling mechanism

 

According to the customer's needs, Hairuisi Technology uses the following equipment and solutions:

Equipment used:Hai RuisiHCClassic Series Air Tightness and Waterproof Testing Equipment

Solution: Use direct testing method to test pressure250KPA, inflation time5S, stabilization time15S, test time5S, upper limit of leakage value0.05KPA.Design the test fixture and tooling according to the structure of the battery cooling mechanism, place the battery cooling mechanism on the test fixture as required, press the start button at both ends to press down the upper mold to fix the product, and seal the air inlets. The instrument inflates, stabilizes and tests the inner cavity of the battery cooling mechanism from the four air inlets at both ends.The mold is equipped with a dotting device. When the test result isOK, the green dotting pen will mark the product.When the test result isNGIt is red.

New energy battery cooling mechanism testing equipment

New energy battery cooling mechanism testing equipment

 

Hai RuisiHCClassic Series Air Tightness and Waterproof Testing EquipmentIt provides speed guarantee, releases human resources, and provides speed and cost guarantee for enterprises' waterproof and air tightness testing.

Hairis air tightness and waterproof testing equipment test parameters

Hairis air tightness and waterproof testing equipment test parameters

 

Shenzhen Hairuisi Automation Technology Co., Ltd. was established in2008, is a large-scale high-tech enterprise that independently develops, manufactures and sells air tightness testers and supporting inspection tools.It is the first unit in China to draft the "Enterprise Standard for Waterproof Leakage Detection" and is also the main drafting unit for the revision of the national "Waterproof Leakage Detection Standard for Electronic Products".


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