When a well-known car lighting manufacturer supplied LED headlights for luxury models, it faced the problem of difficult to detect micro-leakage at the bonding point between the lamp housing and the lampshade.Traditional detection methods are inefficient and have the risk of misjudgment, which affects the quality of product delivery.

By introducing the Hairis sealing testing system, the company achieved 100% online testing of LED headlights.The system is equipped with a visual positioning device and special sealing tooling to automatically complete product identification and inspection to ensure a stable and reliable inspection process.

After implementation, the detection accuracy rate increased to 99.97%, and the false positive rate dropped to less than 0.03%.The inspection time of a single piece is shortened from the original 45 seconds to 10 seconds, and the production efficiency is significantly improved.The defective rate of products on the client side has been reduced from the original 2.5% to less than 0.02%, and the annual quality cost has been reduced by approximately 3.8 million yuan. At the same time, it has obtained new project orders for multiple high-end models.